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Scallop casting 
Scallop casting
Coquille casting at a professional manufacturer in China? Through QoCreators, you will take your design into production in no time, without having to worry about it.
You as a designer, brand owner or engineer are busy with your product and market, we take the organization of the production process off your hands. Thanks to our extensive network of reliable Chinese manufacturers and our own assembly and quality control facilities, producing in China is feasible for everyone, even without knowledge of production or logistics processes.
Pros and cons of scallop casting
Very suitable for small and medium series
Precise casting method, often requiring little rework
Usually more economical production method than injection molding
Relatively time-intensive because it is partially performed by hand
25 Years of Product Development Experience
Productie met laag volume en hoge mix
Flexibel op- en afschalen in montage
Quality management ISO 9001:2000, ISO 13485
In-house assembly (IP protection)
Pouring scallops in China: this is how anyone can do it
Starting your own production in China normally takes a lot of effort. But not with QoCreators.
QoCreators is the link between a reliable Chinese manufacturer and your Dutch or European market. We relieve you completely in the production of your design and organize your production from prototype to packaging and shipping of the final product. You give us the role of final responsibility for the entire production process and have yourself at all times a Dutch contact person for all your production questions.
Are you a designer, brand owner or engineer looking for a hassle-free way to get your design into production without having to get involved in manufacturing requirements, production methods such as scallop molding, and facility issues? With QoCreators, you will start your production in no time.
Why cast scallops with QoCreators? Our 3 promises
We are sometimes asked if, in addition to thermoforming, we can also provide vacuum forming. The answer to that is yes.
Pouring scallops with QoCreators as the final responsible party means that you can always rely on these 3 promises:
Your production takes place at a reliable producer.
All scallop casters in our network have in common that they meet our high standards, both in terms of production quality and their facility and communication practices.
Your final product will be of high quality.
QoCreators oversees all steps of the production process and performs its own final inspection of your product. This way we guarantee that your product meets your and our strict requirements.
The chance of illegal copies of your product is drastically reduced.
Our in-house assembly facilities guarantee a high-quality final product and also drastically reduce the chance of illegal copies.
Our production methods and industry specializations
QoCreators works mostly for clients operating in the field of:
Industrial lighting
Medical products
Renewable energy
Industry in general
Our network is particularly equipped to serve production requests in these industries, but also for other products, thanks to our extensive contacts, we can quickly find the right manufacturer.
You can also contact us for:
Pouring scallops in 5 steps: here’s how it works at QoCreators
You together with QoCreators
Approve the design and sign the confidentiality agreement
QoCreators
Querying the production capabilities and costs of at least 3 suppliers
QoCreators
Assess the manufacturability of your design
QoCreators
Fabricating scallops and making sample castings
QoCreators
Starting series production
QoCreators
Quality control, evt. assemblage, verscheping
SGL System
“By partnering with QoCreators, we are able to develop multiple new products simultaneously.”
The cooperation with QoCreators enables us to develop multiple new products simultaneously. The solution-oriented and efficient working method ensures that we can supply our customers with high-quality products on time.
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UV Smart
“Thanks to QoCreators, we were able to meet the huge demand for our products in a short period of time.”
QoCreators made sure that within 6 months we received our housing, which consists of both plastic and aluminum castings, on time in the Netherlands and that these parts matched perfectly. That is the great advantage of a party that takes responsibility for multiple production processes and also speaks their own language locally so that both planning and quality are well matched.
Meer lezenSample of our customers
QoCreators Realizes Innovative Products
Dit zijn enkele These are some of the organizations in our network.van de organisaties in ons netwerk.
FAQ
Scallop casting is an authentic, mostly manual production method used to make metal assume a certain shape. To do this, a steel mold or scallop (“shell”), which consists of two or more parts pressed together, is filled with liquid raw material. Aluminum, for example, can be used for scallop casting, or cast iron, for example. After the metal cools, it takes the shape of the scallop and the scallop is opened to eject the finished product.
This is how scallop casting works in 5 steps:
Pattern making. First, a pattern is made that has exactly the same shape as the metal end product will later need to have. The pattern can be made from a variety of materials, such as wax.
Coquille creation. Ceramic is sprinkled over the pattern, in several layers. The ceramic layer adheres to the pattern, forming a shell for the pattern. This shell is the scallop. Once this layer has dried and hardened, the mold for the casting process is ready.
Removing the pattern from the scallop. Inside the scallop is still the pattern. To use the scallop, this pattern must be removed. This is done, for example, by melting it. The scallop is mounted in a casting box and is now ready to cast metal.
Casting scallop. Metal is heated and poured into the scallop in liquid form.
Cure, remove scallop and finish if necessary. When the metal has hardened, it has taken the shape of scallops. Now the scallop can be removed and the finished product emerges. If necessary, it is finished (for example, ground or polished).
Scallop casting can be used to manufacture a variety of types of products. Examples of products that can be made through coquille casting include automotive and aircraft parts and medical equipment.
We are happy to provide you with an overview of the cost of scallop casting without any obligation. Please contact us.
Take a worry-free step into production: start here
Bringing your product into series production soon? The first step is to contact QoCreators. Choose a Dutch contact for all your production questions, for worry-free production and for a high-quality end product.